Battery Degradation
Battery capacity and performance decline over time without clear visibility.
Monitor battery health, charging performance, diagnostics and fleet energy usage through connected Battery IoT solutions built for electric mobility and industrial applications.
Solution Overview
PolarGrid Battery IoT connects the battery pack, battery management system (BMS), CAN bus, telematics device, cloud platform, dashboard and alerting layer into one continuous flow, giving fleet, service and engineering teams a live and historical view of battery performance.
The solution is designed to be hardware-independent and integration-friendly. Exact data availability at each stage depends on the battery manufacturer and BMS implementation, so parameters are confirmed as part of your deployment plan.
Business Challenges We Solve
Common operational gaps that raise cost, increase risk and slow down battery decisions.
Battery capacity and performance decline over time without clear visibility.
Cell or pack issues often surface only after a failure has already occurred.
Teams cannot see how batteries are charged, used or abused in the field.
Diagnosing battery issues without connected data slows down service teams.
Warranty claims are hard to validate without historical usage and fault data.
Fleet operators lack visibility to plan charging and energy usage efficiently.
Key Capabilities
Core capabilities built into the PolarGrid Battery IoT platform.
Track real-time state of charge for every connected battery.
Monitor state of health to understand long-term battery condition.
View individual cell voltages where reported by the BMS.
Track pack and cell temperature to help reduce thermal risk.
Analyze charge and discharge cycles and patterns over time.
Get notified of abnormal charging behaviour or incomplete cycles.
Access BMS fault codes and diagnostic data remotely.
View battery fleet status and history from a single dashboard.
System Architecture
A simple, connected flow from the battery to operational action.
The battery pack is the source of all voltage, current and temperature data.
The battery management system measures and reports pack and cell-level parameters.
BMS data is made available on the CAN bus for connected devices to read.
A telematics device reads CAN data and transmits it securely to the cloud.
Battery data is processed, stored and structured centrally in the cloud.
Battery status and history are visualized in a connected dashboard.
Trends, anomalies and predictive indicators are identified from the data.
Teams act on alerts and insights to service batteries proactively.
Battery Parameters
Parameter availability depends on the battery manufacturer and BMS implementation.
Hardware Compatibility
Final compatibility depends on the battery, BMS and device manufacturer.
Devices that read live battery and vehicle data from the CAN bus.
Direct interfaces to supported battery management systems.
Gateways purpose-built to collect and relay battery data.
Wireless BLE accessories for battery and sensor connectivity.
Combine battery data with vehicle location and trip telemetry.
Gateways for stationary battery and energy storage installations.
Wired interface support for compatible legacy and industrial devices.
Wired interface support for multi-device industrial installations.
Connectivity & Integration
Core connectivity and integration capability behind the platform.
Industries & Applications
Deployed wherever battery health, charging and diagnostics need to be visible.
Monitor battery health and charging across two-wheeler EV fleets.
Track battery performance for three-wheeler passenger and cargo EVs.
Connect passenger EV battery data to a centralized fleet view.
Monitor high-capacity battery packs across electric bus fleets.
Give OEMs connected visibility into batteries after they leave the factory.
Monitor stationary battery storage performance and health.
Track battery performance in solar-connected storage installations.
Monitor battery-powered industrial machinery and systems.
Track battery health and charging across material handling fleets.
Monitor battery-powered equipment across active job sites.
Track battery performance for electric agricultural machinery.
Monitor backup battery health across telecom sites.
Business Benefits
Reduce degradation through better charging and usage practices.
Catch battery issues early to avoid unplanned vehicle or system downtime.
Use real usage and fault data to validate or resolve warranty claims.
Diagnose many battery issues remotely before dispatching a technician.
Identify developing battery issues before they cause failures.
Plan charging schedules and routes around real battery performance.
Encourage healthier charging patterns across drivers and sites.
Move from fixed schedules to condition-based battery maintenance.
Technical Capabilities
| Capability | Description | Business Value |
|---|---|---|
| SOC | Real-time state of charge for every connected battery | Immediate visibility into available energy |
| SOH | Battery health trend based on capacity and performance | Supports lifecycle and replacement planning |
| Temperature | Pack and cell temperature monitoring | Helps reduce thermal-related risk |
| Cell Voltage | Individual cell voltage data where reported by the BMS | Early detection of cell imbalance |
| Charging | Charge status, cycles and charging time tracking | Better charging behaviour and planning |
| Diagnostics | Remote access to BMS diagnostic data | Faster issue resolution without site visits |
| Fault Codes | Battery and BMS fault code visibility | Speeds up root-cause troubleshooting |
| Cloud Dashboard | Centralized view across all connected batteries | Single source of truth for battery status |
| Reports | Historical battery performance and usage reports | Supports audits and warranty decisions |
| API Integration | REST API connectivity for battery data | Connects battery data to existing business systems |
FAQ
Related Solutions
Temperature, humidity, door status, relay control and GPS visibility.
Learn More →Detect anomalies early and keep critical assets operating efficiently.
Learn More →Talk to PolarGrid Technologies about Battery IoT solutions designed around your vehicles, battery systems and connected energy applications.
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